Cutting rusks

The rusk dough gets baked as one big slab. If you want traditional chunky-sized rusks, it’s best to bake it in one of those oven trays that’s about 2 inches (5 cm) deep. Leave it to cool for about 3 minutes, and then follow my tried and tested method called “Sharon’s method” below, or try one of the other methods others have recommended. If you want “Woolworths” rusks (basically less of a mission to eat than the chunky size and less of a mission in general) then follow “Sharon’s method” Ia or Ib (Ib is my favourite as it’s a longer, thinner cut).

After cutting up the rusks  drying them out follows the same method, no matter the recipe used.

The “Woolworths” Cut 

This cut gives you a smaller rusk than the Finger Cut below. Check out the gallery for pictures.

Pat the dough mixture evenly into a large, shallow baking sheet.  For recipes that use 1kg or more of flour a large baking sheet will suffice. You’ll need to reduce the cooking time. If baking at 350 degrees, which is a common rusk temperature, bake for about 20 minutes – till a skewer comes out dry. Allow to cool for 5 minutes and then slice 2cm strips across the width of the pan with a finely serrated knife, and then slice lengthwise dividing the pan width into 4 even strips.

The Finger Cut

The Finger Cut will give you more of a biscotti shape and size, and a rusk that’s about twice as long, but narrower, than the “Woolworths Cut”.  Check out the gallery for pictures.

Pat the dough mixture evenly into a large, shallow baking sheet.  For recipes that use 1kg or more of flour a large baking sheet will suffice. You’ll need to reduce the cooking time. If baking at 350 degrees, which is a common rusk temperature, bake for about 20 minutes – till a skewer comes out dry. Allow to cool for 5 minutes and then slice 1.5cm strips across the length of the pan with a finely serrated knife, and then slice width-wise dividing the pan width into 3 even strips.

Sharon’s method

When you take the “rusk slab” out of the oven, cutting it becomes a mission. I’ve tried a bazillion different ways to prevent the rusks from crumbling, and finally came up with this method:

Allow rusk slab to cool for about 5 mins
Cut in half whilst in the pan.
Lay a bread board over top of both halves and flip so that you have it right side up.
Using a finely serrated knife, cut into the hardening crust just to break the crust. Cut strips about 1 inch wide.
Using a smooth, sharp knife, cut right through following the tracks of the serrated knife.
Following the same knife act, cut across the strips into about 1 inch pieces.

Karin’s method

This method definitely takes less energy!

Cool the rusk slab.
Cut the next day.

Wet knife method

I’ve not tried this nor heard of it until I recently came across it in the Krispie Bran Rusk recipe.

Place dough in a greased roasting pan (2 inches/5 cm deep) and then cut into rusks with a wet knife before baking. Once baked you separate the rusks at the knife marks.

No cut method – “Traditional” cut

Ruskballs_unbakedThis is a very common method and probably saves you the hassle of cutting.

Shape the dough into sausage or ball shapes and pack them tightly in a greased roasting pan (2 inches/5 cm deep) to bake. Once baked, cool slightly and then separate the “sausages” into individual rusks by hand or cut them.

61 replies on “Cutting rusks”

Sharon – I look forward to trying the cranberry almond rusk recipe and your finger cut method! Laurie (Stephen’s wife)

Laurie, I’d love to hear what Stephen thinks of them because the cranberry rusks are not traditional in South African terms. I adapted the recipe to include some Canadian sensibilities. Remember to dry them out really well. It’s hard to over-dry a rusk!

After baking your rusks (I bake in a solid sheet). cool and then place in the deep freeze overnight or for a GOOD few hours if you are in a hurry and can’t wait overnight. Take out and leave to stand while you put the oven on (100deg C) and prepare your baking sheets for drying. Use a large sharp knife and cut the rusks into fingers. Place on the drying sheets and pop them into the oven to dry. You will have a clean cut rusk with minimal crumbling.

So, Debbie, it sounds like you’re cutting Rusks that have been frozen in the baking sheet after they’ve fully baked? Never heard of that technique before but I have wondered how some Rusks can be cut so thin and smoothly. Now I know! Thanks for sharing the tip.

Hi Sharon, I have just bought myself 2 pans and a cutter (comes in a set) especially for rusks and it works magnificently. You press your dough into the pans and then while still raw cut with the cutter (the cutter is the same size as the pan – I get 45 rusks per pan). Takes all the hassle out of cutting.

Hi Sharon, I am in South Africa (we went to school together) and I don’t know whether you will get them in your country. If you are coming to SA for a visit I can give you directions (I bought them in Robertson). There are also different sizes. If you still want a photo I will be more than willing to send you one. The whole set is galvanised as well, distributes the heat perfectly and does not rust. I am really happy with them and sorry that I never knew about them years ago.

I thought it was you! It’s great to know that things like rusk cutters exist, so if you are able to take a photo that would be great! It sounds like a really nice addition to one’s sets of kitchen gadgets. I’m intrigued by the idea of cutting the rusks before you bake them. I assume one would have to run the cutter through the dough again once baked? Have you tried?

Hi Lynne

I was in Cape Town last week and saw this rusk cutter I think it is amazing and would really like to buy two. I saw the cutter at my cousin’s and she said she got it from a farm stall in Robertson.
Do you know whether I can get one in Johannesburg?.

Hi Elizabeth, I have no idea but perhaps they would send it to you by post. I can give you their telephone number if you like. I also bought mine at the farm stall in Robertson.

It’s a wonderful addition to my set of kitchen gadgets, I am so happy that I bought the set. You know I never thought to run the cutter through the dough again once baked but that is a great idea and I will definitely try it on my next batch. I have taken some pics now so how do I send them to you as your email address is a do not reply address. Do I upload them to your site and if so how. Sorry I have looked and can’t seem to see an upload option anywhere.

Hi Jan. someone told me she had bought a pan that came with a rusk cutting mechanism per baking! Is it possible to see a picture? She sent me a phot of hers which I was about to put up when you posted on the blog so I thought I’d wait and see what you have.

Hi, I am Barbara from Mauritius Island. I discovered the rusks long ago, while traveling to SA, I love them so much ! I am doing rusks for about 10 years now, on and off and I am selling them. I searched a lot to find the best way to cut the rusks, and I contacted Ian Brits through mail, and he send to me pans and cutter, it is so easy with a cutter, must do it before the cooking, then when the rusks are cool, cut on the lines with a bread cutter. Regards. Barbara

Hi Jan
Have tried to contact you on your cell but no reply.
Please can you give me a call at your earliest convenience.
I am very interested in this rusk cutter.
I stay in Benoni so not sure if I can get one in Johannesburg.

I made my favourite buttermilk recipe and used my electric carving knife when the the rusks were mostly cool. It worked like a dream! Not sure how it would cut through soft fruit or nuts, though.

That’s a really interesting approach. Never thought of that. You’re right about the possibility of nuts, but I can’t see what that would be any less of a challenge that nuts present when cutting with a knife? Thanks for sharing your suggestion.

Please can you give me the size of the tin used in the above picture. Thank you! I would very much like to purchase a new tin for rusks. i need to make abouit 48 rusks per batch.

The baking sheet is a Fat Daddio brand which makes anodized aluminum bakeware. The dimensions are 12″x18″x1″. I manage to get between 60 and 70 rusks out of one batch of dough baked in one of these. You may want to cut yours a little thicker if you’re selling them but you will still get more than the 48 you’re getting, I think…

It’s been ages since I made plain buttermilk rusks, and I find I need a smaller baking sheet for these because the nuts and seeds in the other recipes tend to bulk out the dough. So for plain buttermilk rusks use a pan that is 10″ x 15″ x 1″

So glad to have discovered this page after searching on ‘Woolies rusk recipe’. Tried the nuts n seed muesli rusks and they are wonderful! Thank you for sharing your recipe. As for cutting them up, I find an electric carving knife works very well, and stops all the little broken bits (although they are rather nice to nibble on). Many thanks, Vickie (living in Australia)

Gee, thanks for letting me know. What version of Internet Explorer are you using? It’s working fine on a few different devices when I check but perhaps I’m using a different version of IE. Thanks a mill!

Hi..there is a place on Hans Strydom Drive, is called Bakers tin or bin. (Not too sure about the tin or bin part) Should have bought it when I was there. Cannot find it in the UK so if anyone knows where to find it please let me know

Hi there! My friend picked up a rusk pan and cutter some time ago and I’m going to use it for the first time so I was happy to pick up some tips from people who use them. I live in Lesotho, but found a website in SA selling them – if anyone wants to order one – they range from around R450.00. Happy rusk baking! Seona Schutzler.

In South Africa they do it the dutch way similar to this but they bake it in breadpans. Packed mine too small so will rather use ovenpan. Thanx

The best investment (about R300) I ever made was buying the rusk pans with a cutter included with 2 pans all the same size! You get differnet sizes for your oven as well as smaller ones for fudge! Just the best invention ever!

These rusk cutters are made by a farmer in Reddersburg in the Free State you can buy directly from him and he sends all over the world. Look it up on google “beskuit man in vrystaat”

Hi how do i get hold of the man in the Free State who makes the ruck trays and cutters?
thanks Linda (Durban)

Hi Linda the man is known as “Panneman” and he is in Reddersburg if you Google Panneman you will get all his details Let me know if you need more help as I have family in Reddersburg

Can someone pls supply me with a recipe that works I have tried so many and they all come out awefulneed to find a recipe that tastes yumyum

Hi David. I did a quick Google search and found many places that supply them. So you can probably find a place near you or where to order from by just putting “rusk cutter” into Google. Good luck!

I have found a few but they are not in the UK or don’t send to the UK.
Many thanks for your reply.

Once you have cut the rusks, what is the easiest way of getting them onto the tray to dry them out. This is when I find that they break and crumb. Should you only dry them out, the following day.

Maureen, I carefully lift as many as will fit onto an egglifter at a time – 3, in my case. Usually getting the first 3 out is the most precarious but doing it carefully, I’ve never had breakage. I lift them all out with the egglifter after that.

Hi, my name is Anna van der Mescht.just want to say that ive tried every which way with the cutter and the ONLY way that works for me without ending up with a very messy cutter (and a few finger cuts) trying to clean the damn thing,afterwards is as follows dip the whole cutter into hot water and immediately press it into the raw dough, nice and deep/snug,ten pull it out carefully,an extra pair of hands can hold the baking sheet down, and into the oven.The cutter comes out clean and it is then very easy to cut in the lines after it is baked and cold enough after a few hours.

Thanks, Anna. I’m sure others will find this helpful. I’ve never tried the cutter. I use a tomato knife because the blade is thin and it is serrated. It takes time to cut a whole tray of rusks but I’ve never had any damage. The only thing is to start cutting about a minute or two after they come out of the oven otherwise the crust hardens and cracks as you cut.

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